Great-dane 42101401 Manuel d'utilisateur

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Page 1 - MAINTENANCE

MAINTENANCEMANUAL®Please route to the individualresponsible for trailer maintenancePart No. 42101401

Page 2

BRAKE CARE AND ADJUSTMENTThe trailer brake system will perform safely andefficiently only as long as it is properly maintainedand not abused. Trailer

Page 3

OVERSIZE LINERSTo compensate for material removed when refacingbrake drums, X (1/16" oversize) and XX (1/8" oversize)liners are furnished by

Page 4

PARKING BRAKESAll axles (except some converter dolly axles) areequipped with air/spring actuators. Each actuator isseparated into two units. The base

Page 5 - SAFETY PRECAUTIONS:

This detailed check takes about two and one-halfhours. It’s important to check a representative tractorand trailer each time you order equipment.Keepi

Page 6 - MAINTENANCE TIPS

INSPECTIONInspect the inner and outer wheel bearing cups, conesand rollers for excessive wear or damage.Refer to bearing and axle manufacturer’s manua

Page 7 - FREEZING WEATHER MAINTENANCE

SUSPENSIONSCheck wear pads in hangers. If they are wearing thin,install new pads or the spring will cause permanentdamage to the hanger. Do not operat

Page 8 - WIRING DIAGRAM

The shock absorbers should be replaced at the firstsign of leaking hydraulic fluid. Worn shocks will allowtire hop and yield poor handling characteris

Page 9 - BRAKE MAINTENANCE

15SINGLE-PIECE RIM WHEELSIllustrated, complete safe operating procedures areprovided on the wall chart “Mounting and DemountingProcedures for Truck/Bu

Page 10 - BRAKE CARE AND ADJUSTMENT

16RIM/WHEEL PROBLEMSRIM BASE CRACKSCircumferential crack at back flange radius or bead set.Causes: Overload and/or over inflation, damage dueto tire t

Page 11 - BRAKE ADJUSTERS

STUD HOLE CRACKSHub or outboard drum may be damaged or broken.Must provide flat backup.Double-capnut wheel mountingpreload is force applied tothe disc

Page 13 - WHEEL BEARINGS

Running a tire under inflated can have serious conse-quences in addition to reducing tread life. Heat buildupcan cause the tire body to deteriorate, r

Page 14

19TIRE LOADSGreat Dane Trailers, as required by the safetyregulations of the National Highway Traffic SafetyAdministration has assigned a Gross Axle W

Page 15 - SUSPENSIONS

205. Measure the distance, on each side, from the centerof the end of the front axle to the center of the endof the rear axle (measurements C and D of

Page 16 - RUNNING GEAR ASSEMBLY

21PINTLE HOOK1. Clean and check for proper operation. This shouldbe done at each TPM.2. Inspect for worn, damaged or missing parts.Replace only with c

Page 17 - AND MAINTENANCE

SIDE AND ROOF PANELS – VANSSide and roof panels are critical structural members ofthe trailer. Small holes can be patched using an over-lay panel with

Page 18 - RIM/WHEEL PROBLEMS

d. Check all rollers for smoothness of operationsand have all sliding or otherwise damagedrollers replaced.e. Replace frayed, damaged or severely worn

Page 19 - TIRE CARE

Exteriors: Cleaning the outside of refrigerated trailersshould be done the same way dry-freight vans arecleaned. Live steam does a good job of cleanin

Page 20

253. Should ignition or combustion of the urethanebecome evident (flame, smoke, charring, odor, etc.),hot work must be stopped immediately. All flames

Page 21 - AXLE ALIGNMENT

RUNNING GEAR ASSEMBLY —PLATFORM AND CURTAINSIDETRAILERSMOVEABLE SUSPENSIONS1. Always check the condition of the locking holesin the main beam. Holes t

Page 22 - UPPER COUPLER & KINGPIN

This is to certify that GREAT DANE LIMITED PARTNERSHIP warrants to the first purchaser only (hereinafter referred to as "Purchaser"), subjec

Page 23 - REAR IMPACT GUARD

MAINTENANCEMANUALVANSCONTENTSReporting Safety Defects. . . . . . . . . . . . . . . . . . . . . 2Reporting Other Claims. . . . . . . . . . . . . . . .

Page 24 - AND HARDWARE

Recommended Maintenance Practices ManualTechnology and Maintenance CouncilAmerican Trucking Association2200 Mill RoadAlexandria, Virginia 22314TTMA Tr

Page 26 - URETHANE FOAM

®PO BOX 67 • LATHROP AVENUE • SAVANNAH, GA 314020509DMD$2.00 USD

Page 27 - CONVERTER DOLLY

This vehicle was designed and quality inspected toconform with all applicable National Highway TrafficSafety Administration (NHTSA) safety standards.

Page 28 - ALTERATIONS TO THE TRAILER

INTRODUCTIONThis manual has been prepared to assist you in retain-ing the safety, dependability, and performance that arebuilt into Great Dane trailer

Page 29 - W A R R A N T Y

MAINTENANCE TIPSBREAKING-IN A NEW TRAILERThe most critical time in a new trailer’s life is its initialin-service check and first month’s “shakedown.”P

Page 30

APPEARANCE MAINTENANCEAppearance maintenance includes cleaning, polishing,corrosion prevention and removal, and protectivecoating. You must have a wor

Page 31

ELECTRICAL SYSTEMThe electrical system on every Great Dane trailermeets or exceeds all federal and state requirements ineffect at the time of manufact

Page 32 - $2.00 USD

A warning decal, as shown on the previous page, islocated on the front of each trailer. You may traceindividual electrical circuits by the wire colors

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